Axial floating deburring and chamfering tool holder is a specialized tool for removing burrs and chamfering on the edges of workpieces. It continuously applies pressure to the machined edges of the workpiece through the cutting edge of the tool to achieve the purpose of deburring and chamfering. The following is a detailed introduction to the axial floating deburring and chamfering tool holder:
1, Working principle
The axial floating deburring and chamfering tool holder applies relatively constant pressure to the workpiece by moving its spindle in two directions (upward and downward) in the axial direction, thereby enabling the machining of relatively uniform chamfers on uneven workpiece contours. This type of tool holder is equipped with a floating mechanism inside, which allows the cutting edge of the tool to automatically adjust with changes in the surface of the workpiece, ensuring machining quality.
2, Characteristics and advantages
Efficient deburring: It can quickly and easily remove uneven surface contours and burrs on holes at the top and bottom of the workpiece, improving processing efficiency.
Stable processing quality: Due to the axial fluctuation of the tool holder spindle, a relatively constant pressure can be maintained on the workpiece, resulting in uniform chamfering.
Strong adaptability: It can be used to process various materials, such as metals, and can handle workpieces of different shapes and sizes.
Compact Design: The handle design is small and compact, making it easy to use on various machines, including the smallest ones.
Maintenance free: This handle is maintenance free and will not change the chamfer quality due to changes in air pressure, reducing the cost of use.
3, Technical parameters
The technical parameters of the axial floating deburring and chamfering tool holder may vary depending on different brands and models, but generally include the following aspects:
Floating range: usually with a floating amount of 10mm up and down in the Z-axis direction, used to remove contour burrs or hole surface burrs with height changes.
Clamping ability: The ER11 cylinder clamp can be used to remove burrs from hard alloy rotary files, and the diameter range of the cutting head handle is generally between 3mm and 7mm.
Processing parameters: The rotation speed is generally between 6000-8000r/min, and the feed rate depends on the specific processing situation, generally between 2000-4000mm/min.
4, Application scenarios
Axial floating deburring and chamfering tool holders are widely used in the field of mechanical processing, especially in situations where high precision and efficiency are required for deburring and chamfering. For example, in the manufacturing process of automotive parts, aerospace parts, precision molds, etc., this handle can play an important role.
5, Precautions for use
Choose the appropriate tool: Select the appropriate axial floating deburring and chamfering tool holder based on the material, shape, and size of the workpiece.
Reasonably set processing parameters: Based on the characteristics of the tool and workpiece, set processing parameters such as rotation speed and feed rate reasonably to ensure processing effect and quality.
Regular inspection and maintenance: Although the handle is maintenance free, it is still necessary to regularly check its wear and replace severely worn parts in a timely manner to ensure its normal operation.
Safe operation: Strictly follow the safety operation procedures during use to ensure personal and equipment safety.
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